OriginShape

Physical parts in. Editable CAD out.

Oscar, our AI copilot, reads a 3D scan like an engineer. It creates a parametric CAD from the scan data that you can open, edit, and send to manufacturing.

Input
STL · PLY · OBJ · MA · DAE
Output
STEP · IGES · Native CAD
Review
Design intent
Runs
In your browser
Rebuild this shaft from the scan.Illustration
Illustrative rebuild of a stepped shaft: scan points around a solid model with its edges drawn in ink
  1. Read and analyze
  2. Fit entities
  3. Rebuild
  4. Review
FIG. 1Illustrative rebuild of a stepped shaftOscar proposed the shoulder position

01The problem

Your scanner captures the part. You still cannot use it.

CAD: features

Scan: triangles

FIG. 2Illustrative example: the same part as a mesh and as the features that define it.
  1. 01

    Interpret

    AI Agents recognizes the features, entities, and dimensions from the scan data.

  2. 02

    Rebuild

    Performs CAD operations as interpreted and measurements become clean, and editable

  3. 03

    Review

    Oscar suggests the design intent, and the engineer approves it.

02How it works

From mesh to model, the way an engineer builds it.

An illustrative view of our scan-to-CAD workflow.

  1. 01

    Start with the scan

    Oscar analyzes the scan and the features

    Example scan: 800,000 points

    Captured surface

    Illustrative stage 01: Captured surface — Start with the scan
  2. 02

    Rebuilds the geometry

    Our AI agents find the axes, planes, profiles and creates a constrained sketch.

    Example: sets rotational axis · constrains geometry and dimension

    CAD operations, Extrude, revolve, etc,

    Illustrative stage 02: Rebuild geometry — Rebuilds the geometry
  3. 03

    Verify the design intent

    Oscar flags anything uncertain for the engineer.

    Example: fit, form and function

    Engineer approves/rejects design

    Illustrative stage 03: Review and approve — Verify the design intent
  4. 04

    Editable in Native CAD

    Design/modify in your existing CAD package

    Example: SolidWorks, Catia, Fusion, etc.

    Control over your product development

    Illustrative stage 04: Native CAD — Editable in Native CAD
Rebuild this shaft from the scan.01 / 04

Stage 01 · Captured surface

FIG. 3Illustrative workflow. Not a live scan conversion.

03What we rebuild

Any part. Any profile.

We reverse engineer any mechanical part, from a single scan data to a complete assembly and product family. We measure every dimension and rebuild it as a parameter that you can edit and bring the part, into your native CAD ecosystem.

Parts list
No.Part family
01Sheet metal
02Machined components
03Casting and Forging
04Pastics
05Freeform surfaces and bodies
06Legacy parts with no drawings
Example rebuild: a stepped shaft with shoulders and a linear taperØ24.00Ø36.00Ø28.0025.0050.0010.0035.00120.00shouldertaper 21.80°
OriginShape
TitleStepped shaft — example rebuild
Dwg no.ES-EX-001
ScaleNTS
Unitsmm
Sheet1 / 1
RevA
StatusExample
FIG. 4Example rebuild: a stepped shaft with shoulders and a linear taper

04Oscar copilot

Patent pending

Meet Oscar, your reverse-engineering copilot.

Oscar is a team of AI agents that reverse-engineers parts like an engineer. It reads the scan, rebuilds the part feature by feature, preserve the design intent and verifies the result with the engineer.

Runs
In your browser
Connects
FreeCAD
Soon
Fusion · SolidWorks · Onshape
AI models
Origin One · Origin One Super
Rebuild this bracket from the scan.Illustration
  • bracket
  • Parametersprofile_len · leg_t · bore_dia
  • SketchL-profile, constrained
  • Paddepth = 46 mm
  • Holebore_dia = 12 mm
Ø12.00
  1. You

    Rebuild this bracket from the scan.

    bracket.stl

  2. Ran 3 steps · Sketch → Pad → Hole
  3. Oscar

    The bore looks worn. Confirm 11.8 mm?

  4. You

    Make the bore 12 mm.

  5. Oscar

    Done. Feature tree updated.

FIG. 5Illustration of a session with Oscar. Example values, not a screenshot of the app.

Keeps the construction tree, not just the shape.

You see the tree in your browser. When you connect oscar to native CAD, The Oscar rebuilds the same tree and allows the user to edit, modify, assemble etc., for further development & manufacturing

05Engineer review

Oscar proposes. Engineer decides.

A scan cannot tell you everything. Wear hides the original dimensions. Oscar flags anything uncertain and attaches the evidence for an engineer decide.

In the concept panel: 3 proposals wait for your decision

  • Dimensions to confirm
  • Evidence to inspect
  • Decisions to record
Review conceptIllustrative0 of 3 decided
  • Outer diameterProposed by Oscar · confirm the value
  • Shoulder positionProposed by Oscar · inspect the reference
  • Source measurementProposed by Oscar · add the evidence
FIG. 6Concept illustration. Not an implemented interface.

06Use cases

Who it is for

Try it on your part
  • 01

    Reverse engineering firms

    Spend less time on redraws and more time on difficult parts.

  • 02

    Design engineers

    Get CAD for the parts that never had any.

  • 03

    Metrology and inspection teams

    Go from a scan to a model you can check and change.

  • 04

    R&D and benchmarking

    Turn prototypes and benchmark parts into CAD that you can study and compare.

07FAQ

Common questions

Do you have more questions? Ask us directly

On the blog: STEP or IGES? Which CAD file format to ask for

Q01

What is OriginShape?

OriginShape builds Oscar, an AI copilot for reverse engineering. Oscar’s AI agents read a 3D scan like an engineer. They rebuild the part, feature by feature, as CAD that you can edit and export as STEP or IGES. They flag anything uncertain for review. Oscar runs in your browser, can connect to FreeCAD, and uses OriginShape’s own AI models, Origin One and Origin One Super. Oscar is patent pending.

Q02

What kinds of parts and profiles do you work with?

We work with shafts and turned parts, brackets, housings and plates, extrusions and profiles, castings and freeform surfaces, and legacy parts with no drawings. If you can scan the part, we can discuss a rebuild into parametric CAD. The example on this page is a 120 mm stepped shaft.

Q03

What does “parametric CAD” mean in the output?

Oscar builds the model from explicit, editable dimensions, not from a wrapped mesh. Change a diameter and the geometry updates. You get CadQuery code plus STEP geometry. In the example, Ø36.00 mm is the parameter d2.

Q04

How is this different from mesh-to-solid conversion in my CAD package?

Converters copy the scanned surface together with its wear and noise. Our AI agents rebuild the intended design instead. They flag anything uncertain for review and do not average it into the model. In the example, the scan becomes one revolved solid with 3 diameters and a 21.80° taper.

Q05

What scan data do you work from?

We work from laser scans, structured light, CT, or CMM and probe data. Common formats are STL, OBJ, E57, and PTX/PTS. No scan yet? Tell us about the part, and we will plan the capture with you. The example scan on this page has 8,000 points.

Q06

What exactly do you deliver?

We deliver readable CadQuery code, STEP geometry, and evidence for each key dimension. STEP imports into SolidWorks, Fusion, Onshape, and NX. We send the parametric code together with the STEP file, because STEP carries geometry only. For the example shaft, that is 4 key dimensions: Ø24, Ø36 and Ø28 mm, and 120 mm overall.

Q07

Which CAD tools does Oscar work with?

Oscar runs in your browser. You can also connect Oscar to FreeCAD, where Oscar builds the construction tree natively. Direct connections to Fusion, SolidWorks, and Onshape will follow soon. Until then, import the STEP or IGES file into those tools or into any other CAD tool.

Q08

Can a scan recover the original design intent?

A scan records the part as it is today, and wear can hide the original dimensions. We flag those dimensions and confirm them with drawings, extra measurements, or your engineering judgment. In the example, Oscar flags the shoulder position at z −35.00 mm for review.

Q09

Does the process use AI?

Yes. Oscar uses OriginShape’s own AI models, Origin One and Origin One Super. Its AI agents make each rebuild decision the way an engineer does. We check their output against a deterministic baseline. We judge accuracy on engineering criteria, not on the confidence of the AI models. The agents work in 4 steps: datums, design intent, features, and dimensions.

Have a part without usable CAD?

Tell us about the part and the output you need. We will plan the next steps with you.